ESALOON AirFoil-FlexForm
Your Solution for Optimized Wiring Harness Installation
Airfoil FlexForm is an assembly and routing aid that enables controlled soft wrapping. The system simplifies the installation of wiring harnesses in complex structures and significantly reduces manual effort.
- Targeted Stabilization During Installation
- Easier Installation Through Defined Shaping
- Flexible Adaptation to Tight Installation Spaces
1. Pre-Assembly
- Airfoil FlexForm is placed at defined positions within the wiring harness during manufacturing.
- The balloon is wrapped together with the cables in black harness tape (fabric tape for wiring harnesses).
- As long as the balloon is filled with air, the wiring harness remains stable when needed.
2. Installation & Routing
- The pre-assembled wiring harness is integrated into the vehicle, machine, or another application.
- Due to the air filling, the harness retains its shape and can be positioned precisely.
3. Flexibilization & Final Assembly
Once the wiring harness is in its final position, the air is carefully released from Airfoil FlexForm.
This creates a soft wrapping that perfectly adapts to the installation environment.
4. Two Options After Installation
- Removal: The balloon can be pulled out.
- Retention: The balloon can remain within the harness tape, depending on the specific application.
Applications
Airfoil FlexForm can be used in a wide range of applications, enabling efficient, flexible, and precise routing of wiring harnesses – especially in areas with complex installation requirements.
Automotive Industry
Efficient Routing in Modern Vehicle Platforms
Aerospace Industry
Space-Saving Cable Routing for Highly Complex Systems
Robotics & Industry
Flexible Cable Routing for Moving Machine Components
Boat Building
Safe Installation of Electrical Wiring in Tight Ship Hulls
Agriculture & Construction Machinery
Durable Cable Routing Under Extreme Environmental Conditions
Motorsport
Optimal Weight Reduction and Precise Cable Routing for High-Performance Vehicles